Qualification
Qualification ensures that every component—be it rooms, equipment, or transportation—is fit for purpose. For example, a wireless temperature monitoring system must be qualified to deliver precise real-time data and trigger an alert if temperatures deviate from set thresholds.
Temperature Mapping and Installation
Temperature mapping is a critical precursor to installing a warehouse temperature monitoring system. This process involves:
- Identifying the coldest and hottest spots in a space.
- Addressing hot spots and airflow issues.
- Ensuring all zones meet required temperature ranges consistently.
According to the World Health Organization, mapping should use a grid pattern with 3D mapping points spaced consistently along the x, y and z axes. For areas like walk-ins or large storage facilities, mapping identifies critical points such as doors, walls, and air vents where wireless sensors must be strategically placed.
Installation involves placing calibrated sensors at these critical points to ensure the system triggers immediate automated alerts if any deviation occurs. This step is vital for compliance with GDP and GMP guidelines.
Calibration of Sensors
Calibration ensures that the monitoring devices deliver accurate readings. ELPRO offers two types of sensor calibration for its IoT-enabled solutions:
1. Factory Calibration
- Conducted in a stable environment with highly precise reference instruments.
- Ensures that devices meet specifications across multiple measurement points.
2. In-Process Calibration
- A quicker, more cost-effective alternative that uses the current process temperature for calibration.
- Less comprehensive but suitable for ongoing operational checks.
For both types, maintaining a traceable record of calibration results is crucial for meeting regulatory standards.
Enhancing Product Quality with IoT-Enabled Wireless Sensors
Modern warehouse monitoring systems integrate IoT technology and wireless capabilities to optimize real-time tracking. These systems provide several advantages:
- Automated alerts for temperature deviations.
- Regulatory compliance with GxP guidelines.
- Protection of temperature-sensitive products, such as vaccines, biologics, and other pharmaceuticals.
This practical guide will help you find the best mapping solution for your company.
Conclusion
The installation, qualification and calibration of a warehouse temperature monitoring system are integral to ensuring product quality and maintaining compliance with GDP and GMP standards. With ELPRO’s cutting-edge solutions, including IoT-enabled wireless sensors and comprehensive support services like GxP services, you can safeguard the integrity of your temperature-controlled environments.
Whether monitoring a single freezer or an extensive warehouse with multiple walk-ins, ELPRO provides reliable, automated solutions to meet the rigorous demands of the pharmaceutical industry. Ensure your system is equipped to handle every parameter, from real-time monitoring to efficient calibration, for total peace of mind.