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Cosmetics

Temperature and Humidity Monitoring in Cosmetics

Stable temperature and humidity conditions are essential to ensure the safety, effectiveness, and shelf life of cosmetic products across cosmetic labs, manufacturing areas, storage facilities and distribution networks. Variations can lead to ingredient degradation, microbial contamination or altered texture—putting brand reputation and regulatory compliance at risk. ELPRO offers flexible monitoring solutions to help protecting product quality every step of the way. 

  • Continuous, real-time monitoring of temperature and humidity throughout production, storage and transport
  • Wireless and cloud-based systems for remote monitoring and full supply chain visibility
  • Wired, on-premise devices and software for facilities requiring local infrastructure
  • Plug-and-play starter kits with no complex installation or IT setup
  • GxP-compliant solutions aligned with cosmetic quality and safety standards

Monitoring Solutions for Every Phase of Cosmetic Production

From research and development and raw ingredient storage to global distribution, temperature and humidity control are critical to preserving product quality, consistency and safety. ELPRO’s flexible monitoring solutions support help you meet compliance requirements and protect your brand at every step.

  • Raw Material Storage

  • Manufacturing Environments

  • Warehouse Storage

  • Shipping & Distribution

Production room with large tanks and tubs.

Protect Ingredients Before Production Begins

Raw materials—especially natural oils, extracts and active ingredients—are vulnerable to degradation if exposed to improper temperatures or excess humidity. ELPRO’s monitoring solutions help you safeguard ingredient integrity from the moment they arrive on-site, ensuring quality and potency throughout your supply chain.

  • Monitor high-value or sensitive raw materials
  • Prevent losses due to spoilage or instability
  • Easily track and trend environmental data over time
Production line on which numerous nail polish bottles stand.

Ensure Quality from the Start

Cosmetic formulations are highly sensitive to environmental changes during production. Temperature and humidity fluctuations can cause separation, bacterial growth or instability. ELPRO’s precise monitoring systems help you maintain consistent manufacturing conditions, reducing batch rework and ensuring every product meets quality specifications.

  • Maintain strict environmental parameters in cleanrooms and production lines
  • Document GMP compliance with validated sensors
  • Minimize or eliminate batch-to-batch variability
  • Document environmental data for regulatory and quality audits
Cardboard boxes stacked on pallets in a warehouse.

Preserve Shelf Life in Storage Facilities

Finished cosmetic products must remain within defined environmental conditions to retain texture, fragrance and efficacy. ELPRO’s real-time monitoring systems—available in wireless, cloud-based or wired formats—ensure storage areas consistently meet specifications and alert you to deviations before damage occurs.

  • Protect brand reputation by ensuring product consistency
  • Get real-time alerts for rapid incident response
  • Generate audit-ready reports with no manual logging
Warehouse worker packs cosmetics into cardboard boxes.

Maintain Product Safety Across Every Delivery Step

Cosmetic products—especially those with natural or preservative-free formulas—can be compromised during transport if exposed to extreme heat or humidity. ELPRO’s compact data loggers and cloud-connected solutions offer visibility and assurance across the shipping process, from warehouse to retailer.

  • Track temperature and humidity during local or global shipping
  • Choose from single-use or reusable loggers
  • Demonstrate compliance to retail partners and regulators
Monitoring Solutions

Integrated Monitoring for Complex Operations

elproMONITOR is a powerful, on-premise software solution ideal for large-scale cosmetic production environments, stability chambers, and cold storage warehouses. It offers deep integration, scalability and control for companies with complex infrastructure and strict quality system requirements.

  • Modular, customizable solutions with wired/wireless sensors for all critical parameters
  • Available as an on-premise and software-as-a-service solution
  • Advanced data analysis, deviation handling, and reporting tools
  • Integration into existing user management (Active Directory or Single Sign-On)
  • Designed for high-volume operations and global site management
  • Real-time alarms  and GxP-compliant audit trails
  • API integration for seamless data transfer to other systems
elproMONITOR SOFTWARE
Measuring devices in front of the screen where elproMONITOR analysis is displayed.
Measuring devices stand in front of computer screen on which elproCLOUD analysis is displayed.

Cloud-based, Real-Time Monitoring Made Simple

elproCLOUD is the ideal choice for cosmetic companies seeking a simple, scalable solution for monitoring temperature and humidity across R&D labs, small production areas and during transport—not requiring a dedicated IT infrastructure.

  • Radio modules and IoT data loggers to monitor rooms and equipment
  • Global 24/7 access
  • Easy to set up, modify and expand
  • Immediate alerts via e-mail and/or SMS
  • FDA 21 CFR Part 11 compliant and GAMP® 5 validated
  • Unlimited number of sensors
  • API for integration into your system (optional)
elproCLOUD SOFTWARE
Measuring device hanging on a shelf in a warehouse.
 ECOLOG-PRO xG Data Loggers

Cellular IoT Real-Time

  • °C, %RH
  • LTE-M and NB-IoT (global roaming)
  • IT-independent installation
  • Easily scalable
ECOLOG-PRO xG HARDWARE
Radio measuring devices hang on the wall in the production room.
 ECOLOG-PRO Sensors

Wireless Modules

  • °C, %RH, 4to20mA
  • Radio frequency: 868 / 915 MHz
  • Flexible positioning of sensors
  • Up to 50 sensors per local radio bridge
ECOLOG-PRO WIRELESS HARDWARE
Wired measuring devices mounted in the control cabinet.
 ECOLOG-PRO Sensors

Wired Modules

  • °C, %RH, 4to20mA, DI, DO
  • Wired
  • Stable penetration into shielded rooms
  • Unlimited number of sensors
ECOLOG-PRO WIRED HARDWARE
Case Study Voigt Group

Raising Quality and Safety in Pharma Supply Chains

Discover how the Voigt Group successfully implemented a GxP-compliant monitoring system at their logistics center in collaboration with ELPRO. Using the modular ECOLOG solution, the system supports multiple locations, can be expanded at any time, and ensures full regulatory compliance.

DOWNLOAD
Woman in warehouse operating conveyor belt.

ELPRO was the only company capable of providing the enormous capacity (number of data loggers and experience with this size) to carryout the mapping of all rooms at the same time.

Head of QA/Responsible Person, Voigt Industrie Service AG Dr. Markus Wicki
ELPRO Services

Compliance Made Easier

Navigating global regulations and standards can be complex—but with expertise, it doesn’t have to be. Comprehensive solutions are provided to keep companies compliant and prepared for upcoming audits, ensuring smooth operations worldwide at all times. The complexity is handled, allowing focus on what matters most—your success.

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Let's Talk Environmental Monitoring for Cosmetics.

ELPRO experts will guide you to improve operational efficiency and give you greater peace of mind, ensuring your operations and products meet the highest quality standards while adhering to industry regulations. For further details or to schedule a meeting with our engineers today.
A beautician in a lab coat smiles at the camera.
FAQs

Common Questions About Monitoring Cosmetics

Here are some answers to common questions from customers about ELPRO's environmental monitoring solutions for cosmetic applications.

Why is environmental monitoring important in the cosmetics industry?

Temperature and humidity directly affect product stability, consistency and safety. Monitoring helps prevent degradation, preserve shelf life and meet quality and regulatory standards.

Which parts of the cosmetics supply chain should be monitored?

Environmental conditions should be monitored during R&D, raw material storage, production, finished goods warehousing and transportation to ensure continuous protection.

What temperature and humidity ranges are typically required for cosmetics?

Most cosmetic products should be stored between 15–25°C with humidity under 60%, but requirements vary by formulation. ELPRO devices can be configured to your specific thresholds.

What ELPRO hardware is best suited for cosmetic applications?

There are three different hardware options we recommend for cosmetic monitoring. We can help you determine which solution is best for you.

  • ECOLOG-PRO wired for fixed facility monitoring
  • ECOLOG-PRO wireless for flexible, cable-free setups
  • ECOLOG-PRO xG enables easy set up without any IT involvement

Can ELPRO systems monitor multiple rooms or locations at once?

Yes. Both elproCLOUD and elproMONITOR can support multi-room and multi-site monitoring with centralized dashboards and real-time data access.

Are ELPRO monitoring solutions GxP compliant?

Yes. All ELPRO hardware and software are developed in accordance with GAMP® 5, FDA 21 CFR Part 11 and are supported with ISO 17025–calibrated sensors and audit-ready reporting.

How are alerts and alarms managed?

Both software platforms can send instant notifications via SMS or email if temperatures or humidity levels exceed set thresholds. Alerts are fully customizable.

How does ELPRO support calibration and validation?

All sensors are calibrated to ISO 17025 standards, and ELPRO offers on-site services, documentation and support for validation to ensure full compliance with your internal protocols.

Can ELPRO monitoring solutions be used during shipping?

ELPRO offers a range of solutions for monitoring temperature and humidity during national and international shipping of cosmetics.

  • ELPRO's LIBERO Gx data loggers provide instant temperature and humidity data via LTE-M/NB-IoT mobile networks—whether in transit or at rest—without the need for infrastructure setup. Each device offers multi-level alarms, a clear display, reliable battery life for single or long-term use, and integrates seamlessly with elproCLOUD or liberoMANAGER for GAMP® 5-validated compliance and global visibility.
  • LIBERO Cx single-use PDF data loggers are a simple, cost-effective solution for one-way shipments. They automatically generate PDF reports at destination—no software or installation required—making them ideal for contract manufacturers, distributors, or export shipments.
  • LIBERO Cx BLE multi-use data loggers combine hands-free wireless data transfer via Bluetooth® or USB with GxP-compliant PDF reporting to support faster release and audit readiness. Ideal for monitoring products in transit or stationary storage, these reusable loggers reduce waste and streamline your cold chain processes.

All options help ensure your products arrive in perfect condition and provide documentation for compliance and quality assurance.

What services does ELPRO offer beyond hardware and software?

ELPRO provides GxP consulting and qualification, validation support, calibration services, GxP mapping and installation planning—ensuring a smooth rollout and long-term success with your monitoring program.

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